The cannabis pre-roll market has been flooded with machines that claim versatility, but most fall short when it comes to handling the unique demands of blunt production. RollPros has changed that with the Blackbird XXL, the first pre-roll machine engineered specifically for blunts rather than adapted from cone fillers.
While competitors modify existing equipment to handle heavier weights and thicker wraps, the XXL was designed from the ground up to excel at what others struggle with: consistent production of premium blunts that burn clean and maintain structural integrity. The machine represents a fundamental shift in how manufacturers approach blunt automation, moving away from one-size-fits-all solutions toward purpose-built precision.
Engineering for Scale and Quality
The Blackbird XXL handles what breaks other machines. Its design accommodates weights from 1.25 to 2.5 grams, with optimal performance in the 1.75 to 2.25 gram range. More importantly, it processes hemp, rice, and blunt papers up to 50gsm without the jamming and misalignment issues that plague adapted cone fillers.
The system’s built-in tipping mechanism ensures clean crutch retention across multiple formats, including glass (black or clear), paper, and ceramic options in testing. Crutch dimensions range from 10 to 13mm diameter and 18 to 30mm length, giving brands flexibility in their product specifications.
Production speed reaches up to 850 pre-rolls per hour with standard papers, dropping to approximately 350 per hour with blunt wraps. These numbers reflect real-world performance expectations rather than theoretical maximums, accounting for material variations and operator experience.
Customization Without Compromise
Premium cannabis brands need differentiation, and the XXL delivers options that matter. The machine supports multiple wrap types, handles infused materials that would gum up traditional equipment, and offers reveal options from none to full custom blends.
Brandable, biodegradable acetate stickers (21x75mm) provide labeling capabilities, while ongoing R&D includes tinted glass crutches and full-color options. These features address market demands for products that stand out on dispensary shelves while maintaining production efficiency.
The system’s transparent build allows operators to monitor the entire process, from material loading through final output. This visibility proves crucial when working with premium inputs that require consistent handling to maintain quality standards.
Launch Event Showcases Real Performance
The Blackbird XXL made its debut at a launch event that emphasized substance over spectacle. As Cypress Hill’s “Insane in the Membrane” played, the machine’s black covering was removed to reveal its transparent construction and inner mechanics.
“The energy in the room was electric when they fired it up for the first time,” said Fame Neal, co-founder of Exhale Social, who documented the event. “You could see every part of the process through that clear housing.”
The demonstration proved the machine’s capabilities in real time. Within seconds of activation, perfectly formed blunts emerged, maintaining consistency throughout the evening as guests sampled the output. The outdoor patio provided space for attendees to test the products while networking continued inside.
“What impressed me most was watching it handle different materials without missing a beat,” noted Fame. “Other machines we’ve seen struggle with the heavier weights, but this one just kept producing quality blunts.”
The event’s aesthetic matched the machine’s design philosophy: functional elegance with a focus on performance. Black decor accented with purple lighting created an atmosphere that felt both professional and celebratory, reflecting the significance of introducing genuinely new technology to an industry often content with incremental improvements.
The Market Reality
The Blackbird XXL addresses a specific gap in cannabis manufacturing. While plenty of machines can fill cones, few handle the structural demands of blunt production at scale. Hemp wraps tear, infused materials stick, and heavier weights require different handling than standard pre-rolls.
Traditional solutions often involve workarounds and compromises that limit both quality and output. The XXL eliminates those limitations by starting with blunt requirements rather than trying to adapt existing technology.
For manufacturers ready to scale premium blunt production without sacrificing consistency, the Blackbird XXL represents the first machine built specifically for their needs. It’s not just an upgrade to existing equipment; it’s a new approach to an old problem.
Veronica Castillo is an Author, Communications Strategist, and Published Writer, known as the Traveling Cannabis Writer. She has published over 200 articles, managed multiple magazine columns, and now authors the book series Cannabis Legacy Chronicles. Her work spans strategic communications, national media outreach, and equity-focused storytelling. Based in Puerto Rico, Vee works to bridge the mainland and its colony through community engagement, and documenting the stories of the cannabis industry.